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An integrated system with proven technology
For customers around the globe, this relationship between Shick and BOC means the best combination
of equipment and technologies. An integrated bulk chilling system solution eliminates
fluctuations in ingredient temperatures and moisture content. The result is less waste and, ultimately,
higher profits for the global baking industry.
System Benefits
- Complete Automation - Programmable controls eliminate labor or production error and waste.
- Consistent Ingredient Temperatures - Consistent flour-based ingredient temperatures (+/-1/2° of setpoint) provide repeatable dough quality.
- Eliminate Ice Use - Cryogenic cooling eliminates problems associated with ice (such as excess moisture, unreliable timing and labor costs).
- Improved Machinability - Shorter processing time improves efficiency.
- Proven Design - Systems operating worldwide.
How the system works
Inline Chilling System
As ingredients flow through the system, the silo flour valve and blower alert the programmable
controller. The controller, which usually is mounted at the operator station, regulates the amount
of cryogen added at the injection section. The injection section length varies from 16 in./40 cm to
50 in./132 cm, depending on the diameter of the flour line. Further down the conveying line, a
resistance temperature detector (RTD) senses the ingredient temperature and relays data to the
control panel, which compares the actual temperature to the setpoint. Valves then open and close
to control the amount of cryogen released into the system, which precisely maintains the setpoint
temperature. Push buttons on the control pad allow operators to easily change the setpoint, as needed.
Cryogenic Testing
Commitment to Technology
Shick and BOC are dedicated to developing the most reliable and efficient Cryogenic Chilling
Systems in the industry. As evidence of our commitment, we have installed a fully functional,
permanent Cryogenic Chilling Unit at the Shick Tube-Veyor test facility in Kansas City, Missouri.
The Shick test facility consists of a full-scale Pneumatic Conveying System equipped with the BOC
Gases Cryogenic Cooling System. The integrated system is monitored by a computerized data acquisition
unit, which provides real-time information on numerous locations throughout the system. A 200-foot, a
400-foot and a 600-foot conveyor loop in the test facility allows for accurate simulation of your
production, in your environment, at your anticipated flow rate and distance. We can also simulate
a wide range of climate conditions to provide thorough reporting of the effects of atmospheric
conditions (such as temperature and humidity) on your particular materials. After testing, a
comprehensive report details the findings, and our experienced staff will analyze the data to
design a system for your application.
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